Connect Furnace Behaviour

With Energy, Yield And Uptime.

Foundry performance is shaped by furnace conditions, pour discipline, cooling, tooling condition and equipment availability. Golain brings those records together so teams can trace energy and yield losses to the operating conditions behind them.

FurnacesPourMouldsCasterMill

LOSS → PRACTICAL CAPABILITY

Start With The Loss You Need To Reduce.

Each capability can begin with one operating problem and one measurable baseline. Expand only after the plant verifies the result.

LOSS · ENERGY
Furnace Energy Per Tonne

Billed monthly against a site meter.

MEASURE ON YOUR LINE · energy per unit or tonne
Energy Attribution Per Asset And Heat

Energy lands against furnace, shift and alloy, so the expensive combination stops being averaged away.

LOSS · YIELD
Yield Loss And Rework

Attributed by argument, not by the pour.

MEASURE ON YOUR LINE · record retrieval time and completeness
Process Record And Defect Attribution

Pour temperature, mould condition and cooling curve sit on the same timeline as the reject.

LOSS · LINING
Refractory And Tooling Wear

Replaced by eye, early or late.

MEASURE ON YOUR LINE · the plant's agreed operating baseline
Condition-Based Replacement

Condition is inferred from thermal and cycle signatures, so the change happens once, at the right time.

LOSS · CASTER
Caster And Mill Stoppage

Signals recorded but not reviewed in time.

MEASURE ON YOUR LINE · unplanned downtime and response time
Predictive Maintenance

Drive current and hydraulic pressure are compared with expected behaviour and shown with the supporting evidence and available time to respond.

READ ABOUT PREDICTIVE MAINTENANCE →

The useful target comes from this plant's baseline. These capabilities describe what to investigate and measure, not a forecast for the industry.

START WITH ONE LINE

Start With One Operating Loss.

Bring the current baseline and the workflow around it. We will map the available evidence and the smallest useful result to prove.

WHAT YOU GET ON THE CALL
We reply within one business day.
You talk to an engineer, not a rep.
Bring a line diagram if you have one.